Manufacture

Many parts produced bu injection molding are elements of a larger assemblies. Despite the fact that when designing the items we try to reduce the number of assembly operations, it is impossible to rule them out at all. A final product may include two or three basic parts and several dozens of parts (e.g. remote controls for TV sets).

The connection methods used depend on the polymer, elastic properties of the material, requirements to the product quality and appearance.

The plastic parts are assembled on the automated conveyor, considering all customer’s requirements to the final product. After assembly, all items are subject to mandatory quality control procedure.

The coloured plastic products may be produced in two ways: by using the painted raw materials or by painting the finished product. The first option is cheaper, but does not always allow to get the necessary colour, so in most cases the second option is used.

The difficulty with painting plastic products is the correct selection of paint depending on the type of raw materials used. Some materials originally have low adhesion, so it is often necessary to select individual coatings and paint cycles (e.g. polypropylene products are the most difficult to paint).

Our employees are experienced in working with plastics and try to select the best solutions for any product.

The product quality is the main requirement of the customer, therefore TEHMASHIMPEX pays special attention to the quality control procedure. The quality control at our enterprise convers all production stages from the analysis of raw materials to checking the conformity of the finished products to requirements and tolerances as well as to the storage conditions.

Depending on the type of manufactured items, we check various parameters: conformity of the product geometrical dimensions and weight, compliance of raw materials, quality of the coating, presence of the gate traces.

All the manufactured products are linked to the batch of raw materials, used for their manufacture, so we can identify the low-quality items at later stages of the lifecycle.

The moulds are the basic production tooling for casting, and regular inspection and scheduled maintenance of moulds are the cornerstones of long and faultless operation.

Our company has developed and strictly observes the stringent regulations for preventive maintenance and scheduled repair of moulds. The maintenance area is equipped with the advanced equipment (laser welding and building-up units, mould rotating units etc.), and the maintenance personnel is properly qualified including for repair of complex hot runner moulds.

Therefore, when transferring the moulds to us, our customers may be sure of careful handling and high-quality maintenance.

Improper storage of plastic items may result in significant deterioration of the product condition (e. g. incorrect temperature range causes the accelerated plastic ageing). For that reasons, in the storage areas we maintain the optimal conditions for storage - the temperature range is from 10 to 20⁰C, humidity - up to 65%, the products are protected from direct sunlight. All premises are equipped with fire alarm and automatic fire extinguishing system.

Total area of the warehouses of TEHMASHIMPEX is 7,800 sq.m. The enterprise has implemented the bar code and addressed storage systems, with which we may ship the products within the shortest possible period.